ResearchAI, Computer vision, Industrial automation

Conveyor defect inspection

Deep-learning inspection that flags defective parts on a moving line.

Development stage

Stage 3 of 8: system architecture.

  1. Problem identification
  2. Research
  3. System architecture
  4. Simulation
  5. Prototype
  6. Testing
  7. Validation
  8. Production

Problem

Visual quality checks on production lines are subjective and suffer from fatigue.

Solution

A camera over the line captures each part; a trained model classifies defects and signals the line to reject.

Technology

  • Computer vision
  • Deep learning
  • Industrial automation

Hardware

  • Industrial camera
  • Lighting rig
  • Edge computer
  • Reject actuator

Software

  • Python
  • Training pipeline
  • PLC interface

Target outcomes

  • Consistent, documented inspection decisions
  • Defect data for process improvement
  • A path to in-line deployment

Team and media

Developed by the VEL Robotics R&D team.

Photos and video of this project will appear here.